One suggestion I had posted some time ago for these rotors was to change the bolts holding both halves together when the rotor is NEW and before it is put up in use, to Allen head bolts.
The standard bolts with flat screwdriver heads become almost impossible to remove once the ravages of weather have had their toll. The Allen head bolts can be moved easily as the wrenches do not slip or damage the slots
Also if the end stop limit switches fail, the rotor drives the unit past the stops ( which are just bent tabs on the mounting plate) and bends the whole thing out of shape. I have had this happen twice.
Gopal Madhavan VU2GMN
"Shreyas" Apartments
128(old63) Greenways Road
Chennai - 600 028
Tel: 91 44 2493 7724 / 4230 3129
Mobile: 91 94440 18452
E-mail: gopal.madhavan@gmail.com
-----Original Message----- From: amsat-bb-bounces@amsat.org [mailto:amsat-bb-bounces@amsat.org] On Behalf Of amsat-bb-request@amsat.org Sent: Monday, September 29, 2008 00:30 To: amsat-bb@amsat.org Subject: AMSAT-BB Digest, Vol 3, Issue 491
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Today's Topics:
1. Re: Kenpro elevation rotor repair (quadpugh@bellsouth.net) 2. Re: Chinese bird (Nigel Gunn G8IFF/W8IFF) 3. Re: Chinese bird (Nigel Gunn G8IFF/W8IFF) 4. Telemetry (Tim Tapio) 5. Re: Chinese bird (Nigel Gunn G8IFF/W8IFF) 6. Re: Chinese bird (Nigel Gunn G8IFF/W8IFF) 7. Re: GO-32 off??? (Mark Ku7z)
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Message: 1 Date: Sun, 28 Sep 2008 11:24:24 +0000 From: quadpugh@bellsouth.net Subject: [amsat-bb] Re: Kenpro elevation rotor repair To: Roy rdwelch@swbell.net, Sangat Singh sangatsingh@gmail.com Cc: AMSAT BB AMSAT-BB@amsat.org Message-ID: <092820081124.26404.48DF6967000719500000672422230682329B0A02D2089B9A019C0404 0A0DBF08099A9F0B0E9A9E@att.net> Content-Type: text/plain
All
Here is my $.02. First smell the motor. If the motor has burnt windings you can smell them. mesureesure the resistance between the winding. If the resistance beteen the winding is roughly the same suspect the capastor in the control box. If something mechanical has failed a visually inspection will reveal it. There a lot of parts in there but is faitly intutive on how to assemble them.
good luck
nickly
-------------- Original message from Roy rdwelch@swbell.net: --------------
Hi Guys,
My two cents worth. It looks like Sebastian has made all of the checks. I assume the rotor will not move in either direction. It's possible that something had fallen into the gear train, jamming the works but it does sound more like a bad motor. Have you measured all of the voltages and especially the resistance values on the motor leads as shown in the owner's manual? If the resistances all look good and the supply voltages are good then I would check the resistance from each motor lead to the metal case to see if there is a short circuit to the rotor housing. I'm not sure but in some countries RFI hash protection has been added to the rotor circuitry consisting of small RF chokes and capacitors mounted inside the rotor case. For example, my Emoto rotors don't have it but the versions sold in some European countries do have it. You might check to see if there is a similar thing in your rotor and that there are no failures there. I doubt that this is the problem however. Good luck.
Roy -- W0SL
Sangat Singh wrote:
Sebastian,
I had a similar problem. In my case I found that the 24 volt motor had packed up. Since I had another Elevation Rotator with the faulty pot sitting on my bench for half a century, I swapped the motor and it worked. The motor is easily removed. Please remove the 4 screws that hold the motor and then try powering up and see if the motor works. I suppose you won't have a spare motor. I am trying to get the faulty motor rewired. Our local talent can do wonderful things.
You might consult Roy Welch who has a great knowledge on ailing Yaesu rotators. I am sure he has seen this mail and may have some valuable suggestions. Do share your experience if you manage to fix this
problem.
Opening nuts is a big problem and your Motor Cycle workshop should be able to help. I got mine too opened that way.
73
Sangat, 9M2SS
2008/9/27 Sebastian >
Well I had been back on the birds for the last 3 months or so, and while I was getting ready for an AO-16 pass a few days ago, my elevation rotor on my Yaesu G-5400B stopped at about 10 degrees. That's it. It won't go back down or up. So I checked the wiring on the rotor, everything appeared fine. I removed the elevation rotor from the azimuthal, and took it inside.
I
made a small patch cord to go from the control box to the rotor, but no luck. All I get is the display of the elevation of about 10 degrees, and I hear a little hum when I attempt to move it up or down. This tells me that the potentiometer is probably good, and
the
motor is receiving power. I've removed the small nameplate on the side, and there is no water inside, and I can see the ball bears; there doesn't appear to be any rust inside. I also removed the terminal assembly in case one of
the
wire had come loose, or had a cold solder joint, but I didn't find
any
problems there. Looking at the diagram of the rotor, there appears
to
only be a small 24 volt motor which turns this; along with numerous mechanical parts. So the question is. Before I send this to Yaesu, has anyone had
this
problem before, is it a minor one (something that I could fix
myself),
or is best left to Yaesu? Before anyone mentions, Norm's no longer services these rotors. The four 'screws' that hold the two parts
are
impossible for me to loosen. I would have to use a vice, but I do have a friend with a motorcycle repair business who I'm sure could open it for me in 60 seconds. To me, this looks like a jigsaw
puzzle
by looking at the diagram. The rotor was in service for about a couple of years back in the
early
90s. It then sat inside without any use, up until a few months ago. If the consensus is to send it to Yaesu, should I bother to send in the azimuthal rotor, or should I follow the "don't fix it if it aint broken" rule? _______________________________________________ Sent via AMSAT-BB@amsat.org . Opinions expressed are those of the author. Not an AMSAT-NA member? Join now to support the amateur satellite program! Subscription settings: http://amsat.org/mailman/listinfo/amsat-bb
-- Sangat Singh 53, Jln. Perdana National Planetarium 50480 Kuala Lumpur (MALAYSIA) Mobile: +60122838873 Office: +60322787388 FAX: +60322738873 Skype ID: sukhija
-- Roy
Sent via AMSAT-BB@amsat.org. Opinions expressed are those of the author. Not an AMSAT-NA member? Join now to support the amateur satellite program! Subscription settings: http://amsat.org/mailman/listinfo/amsat-bb
------------------------------
Message: 2 Date: Sun, 28 Sep 2008 11:50:38 +0000 From: Nigel Gunn G8IFF/W8IFF nigel@ngunn.net Subject: [amsat-bb] Re: Chinese bird To: nigel@ngunn.net Cc: AMSAT-BB AMSAT-BB@amsat.org Message-ID: 48DF6F8E.1050109@ngunn.net Content-Type: text/plain; charset=ISO-8859-1; format=flowed
OBJECT A 1 33386U 08047A 08272.03157407 .00058856 00000-0 31878-3 0 148 2 33386 042.4039 178.9535 0005455 281.7900 281.1499 15.79165297 399 OBJECT B 1 33387U 08047B 08272.10851979 .00331787 82862-5 24665-3 0 157 2 33387 042.4056 177.9288 0091371 143.1653 350.9410 16.05709766 417 OBJECT C 1 33388U 08047C 08272.07164448 .05965914 79757-5 35793-2 0 165 2 33388 042.5635 178.2286 0132890 157.6146 335.5968 16.00603714 400 OBJECT D 1 33389U 08047D 08272.07101250 .05057167 78671-5 33535-2 0 155 2 33389 042.5304 178.4131 0159115 161.3630 282.7272 15.94264673 404
Nigel Gunn G8IFF/W8IFF wrote:
OBJECT A 1 33386U 08047A 08270.86681241 +.00006639 +00000-0 +38759-4 0 00110 2 33386 042.4032 186.1321 0005349 274.8121 138.3688 15.79033427000219 OBJECT B 1 33387U 08047B 08271.52535880 .00338329 82876-5 25603-3 0 137 2 33387 042.4057 181.6668 0092304 138.7422 220.4247 16.05330553 315 OBJECT C 1 33388U 08047C 08271.81185072 .04662115 79977-5 29867-2 0 145 2 33388 042.5660 179.8746 0146387 155.4013 280.3695 15.97212014 364 OBJECT D 1 33389U 08047D 08271.81719943 .04217493 78797-5 28598-2 0 139 2 33389 042.5336 180.0025 0171279 159.4172 267.2907 15.91528416 367
Nigel Gunn G8IFF/W8IFF wrote:
OBJECT A 1 33386U 08047A 08271.23698171 -.00000012 00000-0 00000+0 0 148 2 33386 042.4022 183.8535 0005302 277.7711 082.3069 15.79028945 271 OBJECT B 1 33387U 08047B 08270.85410193 .00235864 82914-5 18380-3 0 93 2 33387 042.4052 185.9676 0093288 133.5629 301.8137 16.04840629 210 OBJECT C 1 33388U 08047C 08270.87132440 .03977342 79208-5 33572-2 0 90 2 33388 042.5672 185.7814 0174089 148.4949 287.3027 15.88486018 216 OBJECT D 1 33389U 08047D 08270.87631317 .03720308 78109-5 31413-2 0 86 2 33389 042.5345 185.8690 0197556 152.6409 289.9087 15.83619080 215
Nigel Gunn G8IFF/W8IFF wrote:
OBJECT A 1 33386U 08047A 08270.86681241 .00006639 00000-0 38759-4 0 109 2 33386 042.4032 186.1321 0005349 274.8121 138.3688 15.79033427 219 OBJECT B 1 33387U 08047B 08270.85410193 .00235864 82914-5 18380-3 0 93 2 33387 042.4052 185.9676 0093288 133.5629 301.8137 16.04840629 210 OBJECT C 1 33388U 08047C 08270.87132440 .03977342 79208-5 33572-2 0 90 2 33388 042.5672 185.7814 0174089 148.4949 287.3027 15.88486018 216 OBJECT D 1 33389U 08047D 08270.87631317 .03720308 78109-5 31413-2 0 86 2 33389 042.5345 185.8690 0197556 152.6409 289.9087 15.83619080 215
Nigel Gunn G8IFF/W8IFF wrote:
Nobody going to disprove my suggeated keps?
I suggest Object B might be carrying the men on the assumption that they would put it furthest from the debris items for safety.
OBJECT A 1 33386U 08047A 08270.68174498 -.00000905 00000-0 -22590-5 0 97 2 33386 042.4032 187.2728 0005325 272.1577 167.6660 15.79022331 185 OBJECT B 1 33387U 08047B 08270.56157778 .00436439 82806-5 34016-3 0 71 2 33387 042.3979 187.8422 0093811 131.4805 051.7398 16.04686875 167 OBJECT C 1 33388U 08047C 08270.68292241 .03975689 79036-5 35116-2 0 81 2 33388 042.5675 186.9542 0178822 147.1161 290.4471 15.86989279 180 OBJECT D 1 33389U 08047D 08270.68651225 .03790603 77941-5 32983-2 0 75 2 33389 042.5365 187.0379 0202443 151.1578 288.4668 15.82251603 185
Nigel Gunn G8IFF/W8IFF wrote:
OBJECT A 1 33386U 08047A 08270.18946997 -.00000490 00000-0 00000+0 0 64 2 33386 042.4031 190.3062 0005331 265.6039 252.3510 15.79021965 107 OBJECT B 1 33387U 08047B 08270.13042824 -.00002624 82992-5 00000+0 0 40 2 33387 042.4069 190.5965 0095007 128.7569 080.7968 16.04298148 95 OBJECT C 1 33388U 08047C 08270.25198260 -.00002549 80695-5 00000+0 0 66 2 33388 042.5811 189.6118 0191957 145.1394 349.9743 15.83071972 115 OBJECT D 1 33389U 08047D 08270.25408649 -.00002516 79670-5 00000+0 0 56 2 33389 042.5439 189.6986 0215742 148.6792 347.2751 15.78503425 111
Nigel Gunn G8IFF/W8IFF wrote:
Try one of these:
participants (1)
-
Gopal Madhavan