John,
I took a few minutes to look over your new specs and compare them
against the Acceptance Test Procedure. I've got a number of tests in the
ATP for which there are no specs:
·
Image rejection
·
Internally generated spurs
·
Local oscillator leakage
·
Input and Output VSWR
Items that need to be addressed that aren’t in either document:
·
EMI conducted susceptibility
·
EMI radiated susceptibility
·
Short and long-term frequency stability
I also take issue with the -60C minimum power-down temperature. I
think this is unrealistic just from a CTE mismatch perspective. The
reliability of anything subjected to that wide a temperature spread is going to
suffer. A way must be found to raise that temperature.
I have a few thoughts... The CAN-Do switching step-down converter
is only supplying 11 milliamps. If we take a slight efficiency hit we
could just go to a simple linear regulator and completely eliminate the
radiated and conducted EMI emission problem from CAN-do. That eases the
EMI filtering and shielding requirements for every single payload. That
seems like a good trade-off to me.
Rather than worry about trying to conduct heat through a PCB why not
just go to externally mounted regulators for the CAN-Do and the Receiver right
on the case itself. We’re not that pressed for space. That
eases the heat sink and the associated thermal gap filler issues. EMI will
still be an issue, but only for external sources instead of one that is inside
the enclosure itself. That strikes me as a huge bonus. Why not design
a single-sided PCB with the regulators hanging over the edge and the whole
assembly, PCB and regulators, mounted directly to the enclosure. Stick it
in with the CAN-Do module in a separate cell. Filter all the signal and
power through the common bulkhead.
I’m also curious as to why you are specifying two different types
of SMA connectors.
73,
Juan – WA6HTP